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I. Equipment Introduction
Microwave disinfection equipment for clinic-type medical waste uses the thermal and biological effects of microwaves to kill bacteria. The distribution of microwaves on the cross-section of the bacterial membrane affects the electron and ion density around the cell membrane, thereby changing the permeability of the cell membrane and killing bacteria.
II. Equipment Technical Features
This equipment uses high-frequency microwave sterilization technology to treat medical waste. Its principle is to kill bacteria using the heat of steam, the thermal effect of microwaves, and the biological action of microwaves. Microwaves affect the electron and ion density around the bacterial membrane by manipulating the distribution of electrons on the bacterial membrane cross-section, thereby altering the cell membrane's permeability. As a result, bacteria become malnourished, unable to metabolize normally, and their growth and development are hindered, leading to death. From a biochemical perspective, the nucleic acids (RNA) and deoxyribonucleic acid (DNA) that bacteria use for normal growth and reproduction are coiled macromolecules tightly linked by numerous hydrogen bonds. Microwaves can cause these hydrogen bonds to loosen, break, and recombine, thus inducing genetic or chromosomal aberrations or breaks. Microwave sterilization utilizes electromagnetic field effects and biological effects to kill microorganisms. Practice has proven that microwave devices have significant advantages in sterilization temperature, sterilization time, and energy saving. They achieve thorough sterilization by utilizing the rapid spectral characteristics of microwaves. Its outstanding features include:
Energy saving—superior to steaming and boiling methods. In steaming and boiling, heat is transferred from the surface of the object to the interior first, while microwaves can directly heat the interior, providing uniform heating. When treating waste, microwaves have strong penetrability and can penetrate the interior of the object instantly, generally saving 30% to 50% of electricity.
※A. Uniform and Thorough— Conventional thermal sterilization starts from the surface of the material and then penetrates to the interior through heat conduction. A temperature difference exists between the inside and outside of the material, resulting in inconsistent sterilization effects. Internal sterilization is often less than ideal. Microwaves, with their penetrating properties, act on both the surface and the interior simultaneously, ensuring that the internal and external temperatures reach the required values at the same time, thus achieving uniform and thorough sterilization.
※B. Broad-spectrum sterilization: Microwaves have the same effect on all organisms without selectivity, and can kill a variety of microorganisms and pathogens.
※C. Rapid Action – Conventional thermal sterilization transfers heat from the surface to the interior of an object through conduction, convection, or radiation. However, reaching the required dryness and sterilization temperature inside the object often takes a considerable amount of time. Microwave heating, on the other hand, is characterized by rapid action. The medium is composed of polar and non-polar molecules. Under the influence of an electromagnetic field, these polar molecules shift from a random distribution to an orientation aligned with the polarity of the electric field. Under the influence of a high-frequency electromagnetic field, these orientations change continuously according to the frequency of the alternating electromagnetic field. This process causes molecular motion and friction, generating heat. The field energy of the alternating electric field is then converted into thermal energy within the medium, causing its temperature to rise continuously. Therefore, microwave heating generates heat by the medium material itself losing its electric field energy. Consequently, microwave heating significantly reduces processing time; under a certain power density, sterilization is typically achieved in just tens of seconds or minutes.
※D. Easy to operate— Microwave sterilization equipment is designed with a high degree of automation, and one operator can complete all the work.
※E. Minimal Environmental Pollution— Microwave sterilization does not produce acidic gases or dioxins. The sterilized waste is non-toxic and leaves no residue. Microwave sterilization solves the problems of requiring a small working environment and floor space, does not generate high temperatures in the surrounding environment, and is clean and hygienic. This equipment can solve the problem of on-site harmless treatment of medical waste generated by medical institutions, avoiding secondary pollution to the environment during external treatment and transportation of medical waste, while also reducing the cost of medical waste disposal.
III. Equipment Parameters
Serial Number | System Unit | project | Technical parameters | |
model | TR -MWT-2 | TR -MWT-10 | ||
1 | silo | volume | 10L | 40L |
Material | PP | Stainless steel + alloy steel | ||
2 | Crushing system | power | ||
blade | ||||
rotational speed | ||||
3 | Microwave sterilization unit | microwave generator | 1.5kw*1 unit | 1.5kw * 2 units |
Cooling method | air-cooled | Air-cooled / Water-cooled | ||
biological indicators | Bacillus subtilis black variant spores The kill rate is over 99.99% . | Bacillus subtilis black variant spores The kill rate is over 99.99% . | ||
Volume reduction and weight reduction rate | 80% volume reduction and 20% weight reduction | |||
4 | control system | Manual / Automatic | The disinfection process is traceable, and records can be printed out or stored on an SD card. | The disinfection process is traceable, and records can be printed out or stored on an SD card. |
5 | Main body dimensions | 640*500*750 | 1760*1600*1570 | |
6 | Total power | 2.3 | 4.5 | |
7 | power supply | 220V | 3- phase 380V | |
8 | Processing capacity ( kg/h ) | 2 | 4 | |
9 | Supporting equipment | Steam generator, chiller, water softener, exhaust gas treatment (optional) | ||